ZnO-Embedded Carboxymethyl Cellulose Bioplastic Film Synthesized from Sugarcane Bagasse for Packaging Applications

This research explores the synthesis of carboxymethyl cellulose (CMC) for the development of a cost-effective bioplastic film that can serve as a sustainable alternative to synthetic plastic. Replacing plastic packaging with CMC-based films offers a solution for mitigating environmental pollution, although the inherent hydrophilicity and low mechanical strength of CMC present significant challenges. To address these limitations, zinc oxide nanoparticles (ZnO NPs) were employed as a biocompatible and non-toxic reinforcement filler to improve CMC’s properties. A solution casting method which incorporated varying concentrations of ZnO NPs (0%, 5%, 10%, 15%, 20%, and 25%) into the CMC matrix allowed for the preparation of composite bioplastic films, the physicochemical properties of which were analyzed using scanning electron microscopy, Fourier transform infrared spectroscopy, and X-ray diffraction. The results revealed that the ZnO NPs were well-integrated into the CMC matrix, thereby improving the film’s crystallinity, with a significant shift from amorphousness to the crystalline phase. The uniform dispersion of ZnO NPs and the development of hydrogen bonding between ZnO and the CMC matrix resulted in enhanced mechanical properties, with the film CZ₂₀ exhibiting the greatest tensile strength—15.12 ± 1.28 MPa. This film (CZ₂₀) was primarily discussed and compared with the control film in additional comparison graphs. Thermal stability, assessed via thermogravimetric analysis, improved with an increasing percentage of ZnO Nps, while a substantial decrease in water vapor permeability and oil permeability coefficients was observed. In addition, such water-related properties as water contact angle, moisture content, and moisture absorption were also markedly improved. Furthermore, biodegradability studies demonstrated that the films decomposed by 71.43% to 100% within 7 days under ambient conditions when buried in soil. Thus, CMC-based eco-friendly composite films have the clear potential to become viable replacements for conventional plastics in the packaging industry.